Bedste enkeltskaftet makuleringsmaskine til tekstilaffaldshåndtering

EN tekstilaffald enkeltakslet makuleringsmaskine er et effektivt stykke mekanisk udstyr designet til at makulere og behandle affald genereret under produktionen. Ved at skære og klippe materialer øger det tætheden af affald, hvilket gør det nemmere at håndtere, opbevare og genbruge.

Core Features of the Textile Waste Single Shaft Shredder

• Robust Main Shaft Construction – The shredder’s main shaft is crafted as a solid, integrated unit using CNC machining, ensuring there are no weld points. This enhances durability and structural integrity under heavy loads.
• High-Performance Reducer – Equipped with an H-series reducer, the shredder operates at a reduced speed with higher torque. This feature improves cutting efficiency while maintaining operational stability.
• Durable Cutting Blades – The blades are made from high-strength D2 alloy steel that undergoes heat treatment. This makes them highly effective in cutting through various materials, including tough plastics, textiles, and light metals.
• Direct Drive System with Vibration Dampening – The reducer and main shaft are directly connected to minimize energy loss. Additionally, the reducer features built-in shock absorbers that mitigate buffer forces during operation, prolonging the machine’s life.
• Advanced Automation and Protection – The shredder uses a PLC-controlled system with multiple safety features: Overload protection to prevent damage during high-stress scenarios, automatic reverse functionality to resolve material jams, and forward operation for continuous shredding.
• Efficient Hydraulic Feeding System – The machine features a hydraulic system to power the material feed cart. It ensures smooth, steady feeding with consistent pressure, enhancing shredding precision and reducing manual labor.

Tekniske specifikationer

The shredder’s specifications highlight its suitability for mid-scale applications, ensuring consistent and reliable performance:

• Effective Rolling Knife Length: 800 mm
• Shredding Chamber Dimensions: 800 mm × 950 mm
• Blade Specifications:
  • Size: 40 mm × 40 mm
  • Material: D2 Alloy Steel
  • Quantity: 56 rotating blades and 2 fixed blades
• Main Shaft: Solid, CNC-machined from 45-grade steel
• Production Output: 200–300 kg/h
• Drive and Control System:
  • Motor Power: 45 kW
  • Reducer Output Speed: 96 RPM
  • Connection Type: Direct coupling
• Hydraulics and Cooling:
  • Hydraulic Power: 3 kW
  • Maximum Pressure: 21 MPa
  • Cooling Method: Air cooling
• Control Components:
  • PLC System: Delta
  • Electronic Elements: Siemens contactors and overload protectors
  • Buttons: Schneider

Key Benefits

• Enhanced Durability – The solid, integrated design of the shaft and use of premium-grade materials for blades and walls provide superior resilience against wear and tear.
• Improved Efficiency – With a production rate of 200–300 kg/h, the shredder processes waste rapidly, helping facilities streamline their recycling operations.
• Operator Safety and Ease of Use – Automatic overload protection and reverse functions safeguard both the equipment and the operator from unexpected issues.
• Energieffektivt design – The machine’s direct-drive connection reduces energy loss, making it cost-efficient to operate over long periods.
• Minimal Downtime – Easy access for maintenance and blade replacements ensures the shredder remains operational with minimal interruptions.

Ansøgninger

The textile waste single shaft shredder is suitable for:

• Tekstilindustri: Cutting waste fabrics, offcuts, and threads.
• Genbrug af plast: Shredding films, bottles, and other plastic items.
• Industrial Waste Management: Processing lightweight metals and other mixed materials.

Why Choose This Shredder?

For further assistance or to request a demonstration, contact our team today.