Innovative PP PE Plastic Film Shredding and Densifying Line

Upgrade Your Plastic Recycling Operations: The Innovative PP PE Film Shredding and Densifying Line

In today’s rapidly evolving plastic recycling industry, the innovative PP PE plastic film shredding and densifying line stands out as a comprehensive solution for transforming contaminated bales of PP/PE films into high-quality, densified products. These products are ready for chemical applications or further processing into plastic granules. The line boasts standard capacities ranging from 200 kg/h to 1,000 kg/h, providing a direct and highly efficient recycling solution to meet your diverse needs.

Key Features and Advantages

• Efficient Shredding Process: The system begins with a single-shaft shredder equipped with a movable hopper, effectively breaking down compacted bales of plastic films into manageable sizes.
• Advanced Wet Granulation: The shredded films are conveyed to a wet granulator/crusher, where heavy-duty knives rotating at high speeds cut the material into small flakes. A customisable screen controls the flake size, and water sprayed into the cutting chamber partially washes the material and acts as a lubricant to reduce friction.
• Superior Cleaning Mechanism: The sink/float tank serves as an effective cleaning station. Rotating paddles move the plastic flakes along a water-filled tank, allowing contaminants such as mud and small stones to sink to the bottom for removal.
• High-Density Output: The cleaned plastic film is then processed by a squeezer, where it is densified into irregular pellets using a large screw and heaters. This significantly increases the material density to approximately 350-410 kg/m³, optimising it for storage and transportation.

Technical Specifications

Why Choose Our Shredding and Densifying Line?

• Complete Recycling Solution: From shredding to densifying, our line provides an all-in-one system that streamlines your recycling process.
• High Efficiency and Capacity: Designed to handle capacities of up to 1,000 kg/h, meeting the demands of various production scales.
• Energy Saving: Optimised to reduce energy consumption without compromising performance, thereby lowering operational costs.
• Easy Operation and Maintenance: Requires minimal operators and is designed for user-friendly operation and straightforward maintenance.
• Customisable Design: All components can be tailored to meet specific customer requirements, ensuring the solution fits your unique needs.

Warranty & Support

We offer a limited warranty on all our recycling machinery, providing you with peace of mind. Our comprehensive installation packages include expert engineers travelling to your facility to assist with the installation process, ensuring your equipment is set up for optimal performance.