Macchina per fusione di schiuma EPS

Macchina per fusione di schiuma EPS
EPS Foam Processing

EPS Foam Processing

Before EPS Foam Processing

Principio di funzionamento

1. Feeding and Crushing

The EPS foam melting machine begins by manually or automatically feeding waste foam, such as packaging materials or insulation. Inside the machine, a dual-shaft crushing system breaks down the foam into smaller, manageable pieces, which are then directed to the heating section.

2. Heating and Melting

  • The crushed foam pieces are transported into a high-temperature heating barrel.
  • A rotating screw moves the foam through the barrel, where it melts under controlled heat, effectively densifying the EPS foam by up to 90:1 in volume.

3. Extrusion

  • As the foam melts, it is extruded in a dense, solid form, often called “ingots” or “blocks,” which are much easier to handle, transport, and store.
  • These dense blocks are often sold for further recycling, where they can be converted into new EPS products or plastic materials.

4. Temperature Control

The machine includes an automatic temperature control system that maintains optimal melting conditions, ensuring efficient and uniform melting without damaging the foam’s recyclable qualities.

5. Discharge and Collection

Once densified, the blocks are discharged, ready for collection. This final product saves up to 90% of storage space, which is crucial for facilities with large volumes of EPS waste.

6. Advantages

The EPS foam melting machine is compact, energy-efficient, and reduces waste effectively. By densifying foam, it minimizes environmental pollution and creates a valuable, reusable resource for various industries, from packaging to construction.

Specificazione

Modello GL-HM100 GL-HM200 GL-HM400
Diametro della vite Φ100mm Φ180–120mm Φ180–120mm
Screw Length 1050mm 2500mm 2500mm
Screw Speed 150 r/min 110 r/min 110 r/min
Produzione 40–50 Kg/h 80–120 Kg/h 180–200 Kg/h
Screen Mesh Size 40mm 50mm 50mm
Extrusion Pressure Interval 300 min 386 min 366 min
Potenza del motore 5,5 kW 15 KW 22 KW
Potenza di riscaldamento 4KW 10 KW 14 KW
Crushing Machine Power 1,5 kW 2.2 + 2.2 KW 2.2 + 2.2 + 2.2 + 2.2 KW
Number of Crushers 9 sets 9 + 10 sets 9 + 10 + 9 + 10 sets
Crusher Speed 110 r/m 110 mm 110 mm
Dimensioni 1410×1085×1600 mm 2030×1400×2050 mm 3400×1880×2550 mm
Peso 1000 Kg 1800 Kg 2500 Kg

Garanzia e installazione

Ogni macchina per il riciclaggio include una garanzia limitata di 1 anno. Forniamo servizi di installazione, con i nostri ingegneri che visitano il tuo sito per assisterti nel processo di installazione. Possono essere presi accordi anche per squadre di manutenzione ordinaria e consulenti operativi.

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